How Do You Cut Aluminum Sheet Metal

This weakens the aluminium and creates a fracture line.

How do you cut aluminum sheet metal.

Place the fracture line over the edge of a table and bend the overhang slightly downwards. Clamp or hold a straightedge or square along the cutting marks and score a line with the tip of a sharp utility knife blade. Cutting aluminum sheet metal with a hammer and chisel is relatively straight forward line up the edge of the chisel along the line you wish to cut and strike the chisel with a hammer. Step 2 hold a magnet up to the sheet metal to determine if it is steel or aluminum.

Choose a saw with a tooth number of at least 24tip teeth per inch to ensure even cuts in the metal. Draw a line down the length or width of the sheet metal using a pencil to mark the cut line. Add 1 drop of 30 weight machine oil to the chisel s edge for lubrication. Put on a pair of work gloves before you wax the saw to protect your hands.

You should be able to cut your aluminum metal piece within 30 seconds. Using a softer piece of material such as wood as a backer will allow the chisel to push through the metal and prevent wear on the chisel s tip. You can cut corrugated metal both parallel to the ridges as well as across the ridges. To cut the sheets of metal rathe.

With the aid of a straight edge and a sharp knife score both sides of the aluminium sheet. Then bend the sheet back and forth a few times to snap it. This makes it easier for your chisel to get into your aluminum s hardened grains of metal. Cutting straight lines with an electric saw.

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